Control Panels

There are three principle human-layout interfaces on a typical model train layout. The first is the interface which controls the operation of the locomotives on the layout. Current technology has this interface typically done via a throttle for a Digital Command Control system. The second interface is that used to uncouple one car from another car or locomotive. Various means are used to to implement this interface. The third interface is the interface that allows the human (operator) to control the direction of the movement of a train. This interface is typically implemented via ‘Control Panels’ located around the layout.

The Susquehanna Valley Line Railroad has ten control panels all of which are located on the fascia of the layout. A typical control panel is the one that controls the turnouts at the Newberry Industrial area and is shown in the photo below:

Newberry Control Panel

All the control panels on the SVL, except the one which controls the direction of rotation and speed of the turntable, have both push buttons and LEDs on them.

There is an operator control panel on either side of the neck of the Riverside Yard peninsula. One control panel controls the turnouts for the classification tracks, the reacher track and the turnout on the apron of the car float. In addition, this control panel controls the turnouts for the arrival and departure tracks coming to / from the main line track. The control panel on the opposide side of the neck of the peninsula controls the turnouts for the Front Street Industrial area, and the service track. This contol panel also controls the turnouts for the arrival and departure tracks coming to / from the main line track. The need to control a few turnouts from two different and separated control panels made the use of toggle switches to control the turnouts electrically unfeasible since toggle switches hold the voltage on the turnout controller device. The SVL uses Tortoise ™ devices made by Circuitron to control all the turnouts on the layout.

I chose to install push buttons on all of the control panels and build “Single Input—Alternating Output Circuits” as the interface between each push button and the associated Tortoise ™ device. This circuit is what holds the voltage on the Tortoise™ and can be activated from multiple push buttons. The circuit diagram for this type of Tortoise™ control can be found at: Rob Paisley’s Model Railroad & Misc. Electronics web site.

On Rob‘s web site click on “Switch Machine Controls” under “List of Sections on this page”. On the “Switch Machine Control Circuits” page click on the #2 circuit which will take you to the “556 Timer Stall–Motor Switch Machine Drivers (PCB)” section and then scroll down to either “Basic Switch Machine Driver Circuit” or “Single Input–Alternating Output Circuit” for the details of the circuit diagram.

Control Panel Construction

Each panel is a simple sandwich consisting of a front and back layer of 3/16-inch plexiglass and a sheet of paper containing the track diagram etc. between the pieces of plexiglass. All LED-s and push buttons are mounted on the back layer of plexiglass and pass through the sheet of paper and the front piece of plexiglass. All control panel design and layout work was done with Cadrail™. In order to insure consistency across all ten of the SVL control panels the following graphics and layout standards were developed.

Control Panel Graphics /Layout Standards

Givens

  1. Push Button diameter = 0.225-inches
  2. LED diameter = 0.197-inches

Druthers

  1. Minimum push button-to-push button spacing = 0.425-inches

Standards

The control panels shall contain only the following items

Station / Location Name

  1. Font - Garamond, Bold, height = 0.4-inches
  2. Centered on the panel.
  3. The top of the text box for station names that are below the lowest track line shall be exactly 0.5-inches from that track line
  4. The bottom of the text box for station names that are above the highest track line shall be exactly 0.5-inches from that track line.

Track ID-s

  1. Track ID-s shall be inline with the track line
  2. Font - Garamond, Bold, height = 0.25-inches
  3. The “Y” coordinate of the track ID text box shall be 0.13-inches above the center of the track line
  4. A minimum of 0.2-inches of visible track line shall be present of each side of the Track ID text. “Visible” track does not include track under an LED or PB.
  5. A gap of 0.15-inches shall exist between the ends of the track lines and the track ID text box.

LED-s and PB-s

  1. A green circle shall designate an LED, and shall shall be located only on through track lines.
  2. A yellow cicrle shall designate an LED, and shall shall be placed only on diverging track lines or non-main line tracks in a yard.
  3. A red circle shall designate a push button.
  4. An orange circle shall designate a special purpose push button

    Note: Each of the above circles must be removed when the panel is constructed to allow the backside mounted LED-s and PB-s to pass through this diagram sheet.

E and W designation

  1. Font - Garamond, Bold, height = 0.3-inches
  2. The text box for the letters “E” and / or “W” shall be placed 0.15-inches outside the end(s) of the top most main line track line.
  3. The “Y” coordinate of the text box for the “E” and or “W” letters shall be 0.15-inches above the main line track line.

Track lines

  1. Stud track lines shall be at least 1/4-inch shorter than through track lines
  2. The end of each stud track line shall have a line 0.16-inches long attached perpendicular to the stud track line and centered on the end of the stub track line.
  3. The ends of through track lines shall be a minimum of 1.0-inches from an LED or PB
  4. A minumum of 1-inch of track line shall exist between LED-s, and PB-s. “Visible” track does not include track under an LED or PB.

Physical panel and fascia window lines

  1. The bottom of the fascia window line shall be 0.385-inches below the bottom of the lowest text box or track line.
  2. The top of the fascia window line shall be 0.625-inches above the topmost station name, track line, LED symbol or PB symbol. Adjust this line upward so that the length of the side fascia window line shall be a multiple of 1/8-inches.
  3. The side fascia window lines shall be 0.875-inches from the end of the nearest track line or “E” and / or “W” letter. Adjust this line inward or outward so that the length of the top and bottom fascia window lines shall be a multiple of 1/8-inches.
  4. Lines shall be placed 1/2-inches outside each fascia window line to designate the physical size of the panel.

Example Panel Design

The diagram below is the Cadrail™ design for the Front Street panel which is one of the panels that shares the control of a turnout with another panel, and adhers to the design and layout standards listed above.

Front Street panel image

Example Panel Electrical Design

The diagram below is the electrical design for the SVL control panel for the Newberry panel which was shown at the top of this page. All design work was done in Cadrail™.

Newberry Control Panel Electrical design